Any form of fabricated component can be quoted, manufactured, inspected, finished and delivered to your individual specifications.

RS Fabrication has been involved with many industrial fabrications as well as motorsport orientated component manufacture. Customers include a Train Seat manufacturer, for which production batched train Seat tooling and components are produced. Pit equipment for car & motorcycle racing have been produced for the 2006 upcoming racing season. Fuel Tanks either in Steel or aluminium with screw caps or dry break fittings, can be fabricated to any dimensions. Racing car suspension and related components are fabricated. Tooling undertaken, manufactured, heat treated and final machined, prior to inspection, and can be finished to customer’s requirements. Custom ‘Chopper’ Motorcycle parts have been produced for individual Custom Bike projects. ‘One Off’ Custom fabrications are a speciality of RS Fabrications from individual components to complete projects. Machine components can also be undertaken in Steel, Aluminium or any alloy specified.

Note. Due to confidentiality agreements no specific detailed images of manufactured Racing Car Suspension are available at this time. This also applies to some custom on off ‘Chopper’ components recently manufactured.

Radiators and Intercoolers

Water & Oil radiators can be fabricated to any requirements, based on core size and configurations available. RS Fabrications work closely with a specific radiator core manufacture that supply cores to Performance Auto Industry, Motorsport and Aircraft Industry globally. Core samples are held at RS Fabrications for dimension identification and inspection prior to manufacture. Assistance in decision making for cooling requirements can also be undertaken for specific applications. Tooling for repeat or batch manufacture can also be provided.

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Liquid to Air or Liquid to Liquid Heat exchangers can also be manufacture to any specifications.

Air charge intercoolers are also a speciality of RS Fabrications. Requirements, installation and manufacture can be undertaken, again with core samples available for varied applications. Flow rates through the intercooler, Air Charge Flow and Cooling Flow through the core matrix, can be specified and controlled. e.g. An intercooler mounted in front of a water radiator may require a core matrix with a large volume flow section.

Do not hesitate to call with any questions regarding specific applications.

Bodyshells & Rollcages

Bodyshells can be seam welded and prepped for any application, Body panel replacement and any body alterations undertaken. RS Fabrications have a facility, off site, to prep Bodyshells (strip & sandblast) prior to arrival at Thorpe House for subsequent work. After completion, Paintwork can also undertaken by one of our Partner Companies, making the whole process a ‘One Stop’ arrangement

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Roll Hoops and Roll Cages can be installed to FIA specifications. From single seat monocoque to full space frame construction, Road, Race, Rally, Historical, Concept or Custom applications undertaken. Working closely with customer requirements, all aspects on specification, timelines and budgets would be considered.

Tubular Manifolds & Exhausts

Manifolds and Full Exhaust Systems can be manufactured in Mild Steel, 304 Stainless Steel, Inconnel or Titanium. Turbo systems or any Normally Aspirated derivatives can be considered for any Motorcycle or Car.

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Working to engine build specification or installation requirements, tube diameters, primary manifold lengths, collector dimensions and exhaust silencing can be built into the system. All aspects of the system can be controlled. All tubes used in manufacture are mandrel bend form and radius dimensions can be specified. Cylinder Head, port dimensions and all mating flanges are Laser cut for accuracy. For production runs, relevant tooling can be manufactured for continuity during subsequent production batches.  See some examples of our work in the gallery.

Tanks, Pipework & Brackets

We are also able to manufacture bespoke aluminium tanks for applications such as:

  • Fuel tanks/cells.
  • Fuel swirl pots
  • Dry sump tanks.
  • Oil catch tanks.
  • Water header tanks

Tanks can also be supplied with with aero quip male unions already in place or with flared inlets/outlets to suit your connectivity requirements.

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We also supply aluminium pipework bent to your specification for applications such as:

  • Water lines.
  • Intercooler/Chargecooler pipework.
  • Fuel tank filler necks.

Pipework can can be supplied be unions, flared to meet your connectivity needs.
Custom brackets can be designed to aid with mountings components and lines on your vehicle.

Feel free to call and discuss your fabrication requirements or any intended product applications that you may have in mind.